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and 260°C x 5min reflow. This result   thereby became approximately zero.   tape. In the CoW process, SELFA is
        shows that SELFA can be applied to   So the glass was able to be debonded   laminated on the buffer wafer first.
        higher temperature treatments such   from the thin wafer without cracking it.   Then, BG and back-side fabrication is
        as RDL processing and soldering. It   We also confirmed that the tape can be   completed. After that, core chips are
        means SELFA is applicable to both   peeled off from the thin wafer without   bonded by thermocompression bonding.
        fan-out wafer-level package (FOWLP)   cracking. This result shows that SELFA   In our thermocompression bonding test
        processing and to fan-out panel-level   has a potential as a temporary bonding   with a 300°C bonding head, 8 chips
        package (FOPLP) processing.        material applying to a very thin wafer   were successfully stacked without
          Glass carrier debonding from the   such as one that is 20µm thick, which   delamination between the buffer wafer
        wafer/SELFA/glass str ucture  was   will be demanded in the near future for   and the adhesive tape. After that, the
        demonstrated with a wafer thickness   3D package applications.        wafer-level molding can be applied.
        of <100µm. Before carrier debonding,   The surface of the wafer was also   The second application idea is for
        the wafer supported with glass was   observed after removal of SELFA.   a FOWLP, chip-first, face-up process.
        treated for 1hr at 200°C in an oven and   Several adherends: a Si bare wafer,   Figure 7b  shows process images of
        then transferred onto a dicing (DC)   a wafer with a polyimide passivation   FOWLP using the new tape. In this
        tape. The 200°C thermal treatment   coat, and a wafer with bumps were   process, chips are mounted on the
        was a simulation of a high-temperature   used.  Figure 6b shows the wafer   SELFA and after that, wafer-level
        t r e a t m e n t l i ke C V D. A f t e r U V   appearance after tape removal. No   molding, BG and bumping were applied.
        irradiation (254nm) the glass carrier   residue of adhesive was observed on   During the FOWLP process, chip shift
        was manually picked up with a suction   the tested wafers.            during the molding step is one of the
        stage (Figure 6a). The glass carrier                                  major challenges. In our test, chip shift
        was easily debonded from SELFA     Application idea                   and subduction during molding were
        without cracking the wafer. The gas   The various application ideas of   measured and controlled within 2µm,
        that was generated from the adhesive   SELFA have been proposed. In this   and 1µm, respectively.
        layer attached to the glass carrier   article, two processes are introduced,   In addition to the processes noted
        enabled the glass carrier to be lifted   CoW and FOWLP.  Figure 7a shows   above, the new tape has been used in
        up from the adhesive; the contact area   process images of CoW using the new   several  other applications and many
        between the glass and the adhesive                                    product line-ups are prepared to deal
                                                                              with each customer’s process. Adhesive
                                                                              strength and layer thickness can be
                                                                              custom-made. Several single-sided
                                                                              types utilizing the easy-peeling adhesive
                                                                              design are also being readied.

                                                                              Summary
                                                                                In this paper, self-releasing adhesive
                                                                              tape (SELFA) as a temporary bonding
                                                                              material and a thin wafer supporting
                                                                              system with SELFA and glass carrier
                                                                              were  introduced.  This  temporar y
                                                                              bonding adhesive tape has a unique
                                                                              technology for debonding carriers, which
                                                                              enables self-releasing by gas generation.
                                                                              At the same time, the adhesive resin
                                                                              has been designed for easy peeling. By
                                                                              combining these two technologies, self-
                                                                              releasing adhesive tape can be applied
                                                                              to 3D integration processes including
                                                                              wet and high-temperature processes.
                                                                              It is anticipated that this new tape will
                                                                              drive further wafer thinning and support
                                                                              handling of devices in the upcoming 3D
                                                                              integration era.

                                                                              References
                                                                                1.  N. Araki, S. Maetani, Y. S. Kim, S.
                                                                                  Kodama, T. Ohba, “Development of
                   E-Tec Interconnect  AG, Mr. Pablo Rodriguez,  Lengnau Switzerland
                       Phone : +41 32 654 15 50, E-mail: p.rodriguez@e-tec.com    resins for bumpless interconnects and
                                                                                  wafer-on-wafer (WOW) integration,”
                                                                                  2019 IEEE 69th Elec. Comp. and Tech.


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