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Automotive LiDAR: Photonics assembly requirements


        and trends


        By Limin Zhou, Avy Yi  [MRSI, a part of Mycronic Group]
        I     n this paper, the similarities and




              differences between automotive
              light  detection  and  ranging
        (LiDAR) and optical transceivers
        are compared. The photonics device
        assembly requirements and trends in
        automotive LiDAR are introduced. From
        the analysis, an assembly solution for
        automotive LiDAR is explained. Finally, a
        demonstration of the solution with actual
        assembly experiments for typical edge-
        emitting lasers (EELs) and vertical cavity
        surface emitting laser (VCSEL) chips for
        automotive LiDAR are presented.

        Overview
          Vehicular safety has always been very
        important to the automotive industry—
        and the situational awareness enabled
        by advanced sensors plays a critical role
        in building safe self-driving vehicles.   Table 1: Automotive LiDAR vs. optical transceiver.
        Most  car  makers believe  LiDAR  is
        necessary and important for both   control low-noise photodiodes, mode   The quality system of the LiDAR
        advanced driving assistance systems   converters, and optical waveguides,   supplier has to pass the IATF 16949
        (ADAS) and autonomous vehicles (AVs).   etc. Table 1 shows the comparison of   certification process. Additionally,
        The demand for automotive LiDAR in   automotive LiDAR and optical transceivers.   automotive LiDAR has to pass the AEC-Q
        ADAS applications is growing at a high   Based on the table entries, automotive   series reliability test, especially the higher
        double-digit compound annual growth   LiDAR is in an earlier phase of product life   temperature operation reliability test.
        rate (CAGR), and mass production of   cycle than the optical transceiver.  While the reliability of the photonics
        automotive LiDAR is rapidly becoming a   From Table 1, we know automotive   chips/dies must be high enough to ensure
        reality. Driven by new technologies and   LiDAR does not have industry standards   the final products meeting the AEC-Q
        economies of scale, automotive LiDARs   for packages and optoelectronics (OE)   reliability requirements, the chip assembly
        are becoming lighter, thinner, and cheaper.   interfaces at this point in time. The   solution must also meet the same reliability
        The high-reliability assembly of photonics   end users of automotive LiDAR have   standard. Laser chips and their assembly
        devices is the key challenge for the mass   diverse package design requirements   are the most critical factors in determining
        production of highly-reliable automotive   to fit it into their cars. This means   the reliability of the LiDAR system. High-
        LiDAR. To address this challenge, it is   that the vehicle manufacturers decide   reliability laser chip assembly can enable
        necessary to understand the assembly   on the package form and interface of   the high-reliability automotive LiDAR
        needs and technology trends of automotive   automotive LiDAR devices. If a LiDAR   volume manufacturing to meet IATF
        LiDAR, and then provide the best   supplier targets multiple vehicle models   16949 zero defect requirements. To that
        photonics device assembly solution.  from multiple car companies, there will   end, advanced equipment and processes
                                           be a wide range of package form factors.   are needed.
        Photonics devices assembly in      Manufacturing in the automotive LiDAR   Wit h t he a dva nce me nt of new
        automotive LiDAR                   industry, therefore, will be high-mix   technologies, we find that automotive
          Automotive LiDAR is a complex    low-volume for the time being. As a   LiDAR imaging technology has evolved
        photonics sensor system that consists of   result, LiDAR suppliers have to provide   from mechanically-scanned LiDAR to
        multiple optical components, including   flexible equipment to support different   hybrid solid-state LiDAR, and then to
        lasers, amplifiers, phase and amplitude-  customers’  packaging and assembly   solid-state LiDAR. The packaging of
                                           process designs.                   automotive LiDAR evolved from discrete

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