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Figure 3: Schematic representation of a BSPDN implementation where
nanosheets connect to the wafer’s backside through BPRs and nTSVs.
Buried power rail and nTSVs: key building blocks
Before detailing the process flow to fabricate a backside power
delivery network, we introduce two technology enablers: buried
power rail (BPR) and nano-through-silicon-vias (nTSVs) (Figure 3).
BPR is a technology scaling booster that further scales standard cell
height and reduces IR drop. It is a metal line construct buried below
the transistors – partially within the Si substrate, and partially
within the shallow trench isolation oxide. It takes the role of the V DD
and V SS power rails that have traditionally been implemented in the
BEOL at the standard cell level. This historic move from BEOL to
the front-end-of-line (FEOL) allows the reduction of the number
of M int tracks, enabling a further shrinking of the standard cell. In
addition, when designed perpendicularly to the standard cell, the
rail’s size can be relaxed, which further reduces the IR drop.
The potential of the BPRs can be fully exploited when combined
with nTSVs—high-aspect-ratio vias processed in the thinned
wafer’s backside. Together, they allow for delivering the power
from the wafer’s backside to the active devices in the front end in
the most efficient way, i.e., with the largest gains in terms of IR
drop reduction.
Quantifying the promises
At the 2019 IEDM conference, the promises of using a BSPDN
with nTSVs and BPRs were quantified by imec research in
collaboration with Arm [2]. Arm ran a simulation on one of
its central processing units (CPUs) engineered with advanced
design rules. They compared three ways to deliver the power:
conventional frontside power delivery, frontside power delivery
in combination with BPRs, and backside power delivery with
nTSVs landing on BPRs. In terms of power delivery efficiency,
the latter was the clear winner. On-chip power heat maps showed
that BPRs with frontside power delivery could reduce the IR drop
by ~1.7x compared to traditional frontside power delivery (Figure
4). But BPRs with backside power delivery did even better: they
substantially reduced the IR drop by 7x.
The overall process flow
Below, we unravel the process flow to make one specific
implementation of a BSPDN, in which nTSVs – processed in an
extremely thinned wafer backside – land on top of the BPRs. The
devices, e.g., scaled FinFETs processed in the wafer’s frontside,
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