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Figure 7: Schematic representation of a 3D-SoC with backside power delivery implementation.
layers, electrically connecting the backside few 100nm of Si is required to expose the final step of the thinning process, the SiGe
of the wafer to the BPR in the frontside via nTSVs and minimize their resistivity (and etch stop layer is removed in a dedicated
the nTSVs. hence, IR drop). This severely restricts the chemistry where very high selectivity to
allowed thickness variation, which may be Si is required. This way, the Si capping
Critical process steps induced during the different wafer thinning layer can be exposed with a total thickness
Implementing a backside power steps. Imec collaborates with several variation below 40nm.
delivery network adds new steps to chip partners to improve the chemistries used Another concern is the thermal impact
fabrication. Over the last few years, for etching. The final wet etch, for example, on the device self-heating because of the
imec has demonstrated various critical enables a highly selective soft-landing extreme thinning of the (otherwise heat-
technology building blocks, gradually process stopping on the SiGe layer. In the dissipating) Si substrate. Preliminary
addressing the challenges of the novel
production steps [3-5].
BPR: introducing metal in the
buried power rails are implemented in Technistrip ®
FEOL. In the proposed fabrication flow,
the FEOL, before device processing. This
implementation means the metal rail is Superior Photoresist Removers
subject to the high-temperature process
steps applied during subsequent device More than a decade of industry
manufacturing. For chip manufacturers,
this might seem as disruptive as bringing leadership, service, and support
Cu into the BEOL several decades ago.
Therefore, the choice of metal used to Technic’s Technistrip series of photoresist removal
®
make the BPR is crucial. Imec could chemistries have grown to meet evolving demands of
successfully demonstrate the integration semiconductor fabricators, especially for wafer-level
of buried power rails made of refractory packaging applications including RDL, UBM, and
metals – metallic elements like Ru Cu pillar processing.
or W that are highly resistant to heat.
Keeping the metal rail en-capped during • Rapid and complete removal of a wide range
subsequent FEOL processing was an of photoresist materials
additional measure to avoid contamination • High materials compatibility with metals
of the front end. and compound semiconductor substrates
Imec believes that using nTSVs
i n c o m bi n a t io n w it h BPR s i s a • Best-in-class cost of ownership through
ve r y p r om i si ng i mple me nt at ion extended bath life, mild operating conditions,
scheme in terms of scalability and and straightforward rinsing
performance. Other implementations • NMP - Free
of a BSPDN exist as well, each trading
off power deliver y perfor mance,
standard cell area consumption and
FEOL complexity.
Wafer thinning: minimizing thickness
variation. Extreme wafer thinning to a www.technic.com
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