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Figure 5: CMOS-compatible multilayer graphene (MLG) growth. a) Cross-sectional view of the wafer during the pressure-assisted CMOS-compatible solid-phase
graphene growth technique. The growth occurs through the diffusion of carbon atoms through the grains (bulk) and grain boundaries of the sacrificial catalyst metal, Ni.
b) Resistivity vs. wire width of undoped MLG using the CMOS-compatible growth technique in comparison with the conventional CVD method [7]. c) Schematic of FeCl 3
intercalation-doped MLG structure, and the corresponding band-diagram of MLG before (undoped) and after (doped) intercalation.
it a viable option for BEOL integration W h i l e t h e r e l i a b i l i t y a n d trenches, we employed the age-old
[8,11]. Additionally, the introduction of performance of single-level MLG subtractive etching (SE) technique,
suitable intercalants/dopants between wires have been studied in detail, wh ich wa s i n it ial ly u sed for A l
the layers of MLG (Figure 5c) can lead a key remaining requirement in the interconnects, to join multi-level MLG
up to ~5x improvement in resistivity, application of MLG as interconnects interconnects with metal vias in an
~4x improvement in RC-delay, and in today’s semiconductor technologies edge-configuration [10], which is the
~80%/72% benefit in switching energy is the demonstration of a multi-tier preferred method of contacting MLG
at the local/global level wires as MLG wire/via system incorporating while simultaneously minimizing the
compared to conventional interconnect low-resistance contacts. This is crucial additional contact resistance. Rigorous
materials (Figure 6a-d) [7], respectively. for demonstrating the benefit of MLG scaling analyses indicate that the
Furthermore, DMLG interconnects wires in contacting the transistors at increase in the total via resistance
provide 100-fold higher current-carrying the local level. The primary step for in the case of the MLG/metal-via
capacity with respect to conventional achieving this is to first grow high- multi-level structure is more than
metals, making them an ideal material quality MLG reliably on multiple compensated by the reduced MLG
for next-generation intercon nect l e ve l s . Fi g u r e 8 a -b s how s t h e wire resistance (for a fixed AR = 2),
technology. While the above-mentioned demonstration of large-area multi- resulting in ~2-fold improvement in
demonstration has opened a clear level graphene (separated by a 200nm the overall circuit performance at sub-
pathway for the integration of graphene/ ILD) using the CMOS-compatible 10nm critical dimensions.
MLG in CMOS technologies, it is growth technique. Almost identical It is worth observing that the CMOS-
worth noting that the idea of DMLG characteristics as compared to the compatible growth process can be
was f irst proposed by NR L [13], bottom MLG are also observed for the extended to grow MLG on arbitrary
followed by various other important top MLG, as evidenced by the various substrates if the growth conditions do
technological innovations relevant to structural and optical characterizations not result in the thermal degradation
graphene/MLG interconnects. Figure for both top and bottom levels (Figure of the substrate [10]. Because of the
7 provides a snapshot of the evolution 8a-b). The layered structures at both inability of the conventional barrier/
of the key achievements in graphene/ the top and bottom levels confirm the capping layer materials (TaN/Si 3 N 4 ) to be
MLG interconnect technology at NRL versatility of the growth technique scaled down below ~0.5nm (as it could
including its robustness under high- for arbit rar y su rface topologies. otherwise lead to the diffusion of Cu into
current/electrostatic discharge (ESD), Because of the difficulty of graphene/ the surrounding dielectric), graphene-
which is a major reliability issue [14]. M L G t o b e g r ow n ve r t ic a l ly i n based capping to conventional metal
Figure 6: Performance analyses of CMOS-compatible single-level MLG interconnects: a) Schematic of two parallel copper wires of thickness H Cu with barrier layer, in
comparison with two adjacent doped-MLG wires, with a height of H DMLG ; significant reduction in intra-layer parasitic capacitance can be obtained for DMLG wires, as
compared to copper (C intra,Cu >>C intra,DMLG ). b) Resistivity vs. wire width for conventional metal interconnects in comparison with DMLG. c) Delay for a unit-sized inverter
driving a FO4 load via 100x minimum gate pitch local interconnects, as a function of wire width. d) Switching energy comparison between Cu and DMLG interconnects
connecting 11nm multi-gate LSTP driver, showing ~80%/72% benefits in energy savings for local/global wires, respectively, assuming the same delay penalty of ~5% for
both local/global wires. A power-optimal repeater insertion methodology [12] has been assumed for global wire simulations.
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