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in delivering more data functionalities,
thereby paving the way into 5G adoption.
Pent-up demand is expected to return in
2021 as more technology-related business
leaders are increasingly optimistic that
businesses and consumers will return
to a new normal. FOPLP is projected to
gain 13% in volume from 5% in 2019, to
18% in 2025. At a 15% compound annual
growth rate (CAGR), fan-out packaging is
expected to be valued at $3.05B by 2025,
up from $1.25B in 2019 [2,5].
Some of the challenges encountered on
600mm x 600mm FOPLP were discussed.
We reviewed the impact of die shift in the
x, y, and Ɵ directions in the chip attach
process, and the use of laser-directed
imaging to eliminate routing issues caused
by die shift for RDL. We also reviewed
CSAM metrology used for detecting mold
defects on panel and die level process
Figure 11: 9 segments vs. 4 segments for chip attach on a 600mm x 600mm panel for 6-sided die protection. optimizations to meet warpage and
SOURCE: DECA TTV specifications, panel segmentation
strategy, and keep out zones to maximize
usable area and to ensure panel robustness
at downstream processes.
FOPLP will continue to gain traction and
appeals to high-volume applications where
a key application will be the enabling of
large die partitioning for HPC applications.
References
1. B. Rogers, “Implementation of a
fully-molded fan-out packaging
technology,” Deca Technologies,
IWLPC, Nov. 2013.
2. F. Shoo, “2020 Fan-Out Packaging
M a r k e t a n d T r e n d s ,” Yo l e
Développement.
3. J. Aman Lim, “eWLB fan-out as one
solution for 2.5D SiP,” IWLPC, Oct.
Figure 12: Example of a keep-out zone on a 300mm round pan, for M-Series™. SOURCES: DECA, nepes. 2017.
placement will need to be evaluated Summary 4. F. Wang, F. An, “Advanced eWLB
during panel design to ensure that panel FOW L P r e ve nu e c o nt i nu e s t o solutions for mmWave applications,”
processing in downstream processes like experience a decline in 2020, reflecting IWLPC, Oct. 2018.
backgrind and singulation are robust. A COVID-19 impact for mobile and 5. L. Wood, “Impact of COVID-19 on
decrease in usable area would negatively consumer applications. However, data- the market,” Business Wire, Aug. 12,
impact GDPP. driven end systems continue to grow 2020.
Biographies
Jacinta Aman Lim is the Technical Director of Business Development for Wafer Level Packaging at nepes, San
Diego, CA USA. She has over 18 years of experience in semiconductor manufacturing, WLP, NPI and R&D. She
graduated with MSE (Material Science), MBA and BSEE (Electrical Engineering) degrees from Arizona State U.,
and Business Analytics from The Wharton School of the U. of Pennsylvania. Email Jacinta.AmanLim@nepes.co.kr
Yun Mook Park is the Process Engineering Manager for the 600mm panel-level processing line at nepes,
South Korea. He has over 18 years of experience in semiconductor manufacturing in wafer-level packaging,
process engineering and R&D. He graduated from Young Nam U. in South Korea with a Bachelor of Science
in Electronics Engineering.
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32 Chip Scale Review January • February • 2021 [ChipScaleReview.com]