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substrate. SST utilizes a free-floating
        weight design individually isolated for
        each component joint and also uses a
        proprietary formula based on the proper
        weight for AuSn or other preform alloy
        materials for die attach.
        X-ray examination results                  LEADERS IN
          The typical X-ray inspection results
        are shown in Figure 8. Because of the      MICRO DISPENSING
        density and thickness of the package
        heat sink, to achieve a clear image of     TECHNOLOGY
        the X-ray, the bottom side of the heat
        sink was milled away to make it thinner,
        approximately, 100-150µm thick. The        SMALL REPEATABLE VOLUMES
        average total voiding for all devices was   ARE A CHALLENGE, BUT NOT
        under one percent, at 0.576% for 10 dies.  IMPOSSIBLE IF YOU HAVE BEEN
                                                   CREATING THEM AS LONG AS WE HAVE.
        Summary
          A successful and robust die attach
        proce ss is t he key t o long-t e r m
        reliability and high performance of a      TO DO IT WELL,
        microelectronic device. Proper selection   WE PROVIDE THREE THINGS:
        of materials, their plating, solder alloy
        preform and process parameters of the
        vacuum reflow process will all have a
        direct impact on the overall soldering     Dispensing Expertise in a variety of microelectronic
        quality (void level). The soldering profile   packaging applications.
        was developed for die attach of GaN die
        with AuSn preform to a AuNi plated         Feasibility Testing & Process Verification based
        metal ceramic package. The visual          on years of product engineering, material flow testing
        inspection of the soldered interface and   and software control.
        the X-ray inspection confirmed proper
        reflow temperature and very low void       Product Development for patented valves,
        levels (under 1%). With properly designed   dispensing cartridges, needles, and accessories.
        graphite tooling and soldering process
        profile, the consistent low-void results can
        be achieved in mass production.

        References
          1.  SST Gold Tin Technical Bulletin.     Our Micro Dispensing product line is proven and trusted by
          2.  SST Model 1200 Product Bulletin.     manufacturers in semiconductor, electronics assembly, medical
          3.  SST Plating Requirements Technical   device and electro-mechanical assembly the world over.
            Bulletin.
          4.  M. A. Previti, et al., “Four ways to   www.dltechnology.com.
            reduce voids in BGA/CSP package to
            substrate connections,” Global SMT     216 River Street, Haverhill, MA 01832  •  P: 978.374.6451  •  F: 978.372.4889  •  info@dltechnology.com
            & Packaging, Aug. 2011 pp: 16-25.


          Biographies
            Alex Voronel is Director of Global Sales at SST Vacuum Reflow Systems, a Palomar Solution, Carlsbad, CA. He joined SST
          International in 2012 as Sales Manager for the Asian region. He now has over 30 years of experience in the microelectronics and
          semiconductor industry through his work at Orthodyne Electronic, and Kulicke & Soffa as European Sales Manager. He holds a
          BS in Business Administration from the U. of Phoenix. Email avoronel@sstinternational.com
            Pierino Zappella is a Process Development Engineer with SST Vacuum Reflow Systems, a Palomar Solution, Carlsbad, CA.
          He has written 16 articles and holds seven patents. He has a wide range of experience with semiconductor packaging including
          flip-chip infrared sensors, wafer fab sensors, pressure sensors, medical sensors and adhesives. Over his career he has worked for
          Ford Aerospace, Aerojet Electro-Systems, Rockwell International/Boeing, Ablestik/Henkel and SST Vacuum Reflow Systems.
          He holds a BSEE from the U. of Southern California.


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